Life with a TPI
From the model launch at the iconic Erzberg mountain to racing the Erzbergrodeo itself this KTM 250 EXC TPI has had a tough life. The journey continued through national Enduro and extreme championship races, EnduroGP support race to a grueling three hour beach race. But away from these big events, what is this revolution in 2-stroke technology been like to live with and ride?

KTM 250 EXC TPI © Andrea Belluschi/Future7Media
This KTM 250 EXC TPI was one of the first to roll off the production lines in 2017. It has had a tough start to life as a press launch bike and then to become one of two TPI models first in competition anywhere in the world when raced at the Erzbergrodeo. It was a baptism for both rider and bike but one we both somehow stumbled out the other side from – albeit a little battle-scarred.
With a mixture of excitement and intrigue, the KTM 250 EXC TPI made its way to my garage a week later. Thousands of kilometers away from the watchful eyes of KTM it felt like I’d stolen a baby in those first weeks. I had a pretty unique bike to poke, prod or pull it apart. All I really wanted to do though was ride it.

Jonathan Pearson (GBR) KTM 250 EXC TPI © Andrea Belluschi/Future7Media
Determined to put the new TPI engine through a strong test that’s exactly what I’ve done to try and ride it in different terrain and conditions. Hot and cold temperatures, different altitudes and fast and slow races. It has been no half measure.
Through these events, it has been down to me to maintain and prep the bike. Yes, it is a press bike but KTM hasn’t touched it since leaving Mattighofen. I’m the one changing the oil, checking the plug gap, cleaning the air filters, changing the tires and oiling the chain.

Jonathan Pearson (GBR) KTM 250 EXC TPI © Andrea Belluschi/Future7Media
Day-to-day living with the KTM 250 EXC TPI really has proved no different to any KTM with all components other than the TPI engine matching the 2017 250 EXC model. The only other person to touch it in that time was my local KTM dealer who installed the updated software into the control unit.
No carburetor means the whole fuel system is more water-tight and less problematic and I’m enjoying not having to worry about water or dirt getting in the carb or think about jetting for different events. It is obviously easier not having to pre-mix fuel too – the oil catch tank has been robust – plus the TPI engine takes on fuel and oil like Scrooge gives out coal.
It’s been fascinating learning how the TPI engine works compared to both a carbureted 2-stroke and a FI 4-stroke. I’m finding it climbs hills better than a carbureted 250. Rather than being responsive in just certain parts of the rev-range, the TPI responds consistently through the rev-range. For me that is a benefit – in any gear at any revs and at any speed the throttle does what I expect it too much like an FI 4-stroke. For sure it feels ‘leaner’ up the very top of the revs but with Erzberg as a measure that hasn’t held it or me back on a hill. I’m riding technical sections at slow speeds with less clutch and more trust in the throttle and as a result I’m stalling less often.

Jonathan Pearson (GBR) KTM 250 EXC TPI © Future7Media
After three hours of the impossibly tough Weston Beach Race I was expecting a list of parts to replace as long as my arm but got exactly the opposite – one utterly worn out set of rear brake pads and a new chain spring clip plus fresh oil and a filter, a top-up of the coolant and that was it. After all that hard work how did the clutch look? Fine. I might even replace the grips soon.
Most recently of all I’ve had the WP Xplor fork and shock absorber serviced after 30-plus hours of racing. The results were unbelievable after all that riding the oil and seals were near perfect especially inside the forks looked fresh. Only the shock absorber oil had begun to change color slightly but after such a hard life who could blame it.
Photos: Andrea Belluschi/Future7Media
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Life with a TPI – KTM BLOG
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Kupio sam ktm tpi 300 2019 u 10 mjesecu 2018.Motor jako brzo zakuha i nakon 36 rh kad se zagrije dimi iz ispuha..na zadnjoj izmjeni ulja imao sam samo 3dl ulja u mjenjaču a stavljam 8dl prilikom svake izmjene.Mjenjam ulje svakih 5 rh i primjetio sam da fali ulja zadnju izmjenu sam napravio cca 9rh i fali 5dl ulja u motoru..Neznam šta reči nisam vjerovao dok mi se nije dogodilo vozio sam 450 exc 2017 po istom terenu nikad problema u 160rh..
I’m having the same issues with my 300tpi six days. First ride after breaking it in was hesitating off idle, would bog and even stalled a few times. Pretty disappointing it was this bad right out of the box!
I put a 14 tooth on the front of my 2019 300i. Graham rode the bike here in texas and says it was a smooth as his race bike. Help with that weird stall.
hi there, i’m about to pull the trigger eiher a 2018 non TPI or a 2019 TPI.
KTM states to change the oil pump every 60 hrs. Is that along the same lines as them suggesting to change a piston every 40hrs?
Do you change the pump, or simply prime it once in a while past 60 hrs to make sure it’s all ok.
It’s obviuosly a critical part of the system, but 60hrs on a pump? at $100 a pop? I typically average 120hrs per season, that would add up.
I have a 2019 TE 300i. It feels rich off of idle. Any suggestions on how to correct this?
I need help, I recently bought a KTM 250 TPI Six Days, the maping was done by the dealer in El Salvador where I bought it. The bike at first had probles starting and Throttle response was really bad. Additional mapping was sent by KTM, we installed them and the problem seemed to disappear, now it starts normally. After a while riding it offroad I started to feel lag on the lower revs , when I accelerated it choked. Additionally when I stopped , just with engine running , it accelerates by itself.
I’m really concern about these problems, can someone please give me some guidance?
Thanks
Alfredo EScalante
El Salvador
Your fuel injection is dirty. I could be wrong!!!